China Top Quality OEM Permant Mold Zl102 Zl101 Aluminum Casting Alloy Pulley pulley system

Merchandise Description

Software

• Agricultural tools

• Armament

• Auto industry

• Computing equipment

• Health-related / dental devices

• Measuring devices

•Miscellaneous products

•Pharmaceutical market

• Orthopedic implants

• Security tools

• Petrochemical market

• Industrial valves

•Fixing and movable gear

• Sanitary fittings

• Standard equipment

• Pumps and general connections

• Meals and beverage processing

• Instrumentation gear

Item Name

Best High quality Oem Permant Mould Zl102 Zl101 Aluminum Casting Alloy Pulley

 General Products       

 Application/Service Area

 

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 

transportation equipment, Valve and Pump system, Agriculture machine 

metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , 

gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, 

hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, 

oil pump housing, starter housing, coolant pump housing, transmission 

shaft , transmission gear, sprocket, chains etc.

 

 Main blank Process for Aluminum Casting

Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, 

High Pressure Casting/Sand Casting, Extrusion Casting etc.

 Blanks Tolerance -Casting  Tolerance

 

CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting

 Applicable Material for casting

 

A356./ZL101,GAlSi7Mg  (3.2371.sixty one)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,  

Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2

Or according to customer requirements

 

 Casting Blank Size  /Proportions

2 mm-1500mm / 0.08inch-60inch , or according to customer requirements

 Casting Blank Weight

Range from 0.01kg-50kg

 Applicable Machining Process

 

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 

Broaching/Reaming /Grinding/Honing and  etc.

 

 Machining Tolerance

From 0.005mm-.01mm-.1mm

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

T5~T6

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  

Finish Painting, Anodize (White or Black Color)

 MOQ

For aluminum casting : 1 pcs for check sample

For Machining: 5 pcs

 Lead Time

45days from the receipt date of aluminum casting

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
one) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
three) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
four) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Our Manufacturing unit

                               ZheJiang  Matech Machinery Manufacturer Co., Ltd.
                                                                 –Branch of Matech Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Certification

Our Customer

Our Group

Our Package deal
 

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

FAQ

1. What do you do?

We are a skilled maker with above fifteen years’ export knowledge for designing and making automobile machinery parts.
 

two. How can I get some samples? 

If you need to have, we are glad to provide you samples for free, but the new consumers are predicted to pay the courier expense, and the demand will be deducted from the payment for official order.
 
three. Can you make aluminum casting in accordance to our drawing?

Sure, we can make casting in accordance to your drawing, 2nd drawing, or 3D cad design. If the 3D cad design can be supplied, the growth of the tooling can be far more successful. But without 3D, based on Second drawing we can still make the samples effectively accredited.
 
four. Can you make aluminum casting based on our samples?

Yes, we can make measurement primarily based on your samples to make drawings for tooling generating.
 
five. What’s your good quality management unit in property?

We have spectrometer in home to keep track of the chemical residence, tensile test device to manage the mechanical house and UT Sonic as NDT checking approach to handle the casting detect beneath the area of aluminum casting.


/ Piece
|
1 Piece

(Min. Order)

###

Die Casting Machine Type: Low Pressure Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Machining: CNC Machining
Material: Aluminum
Surface Preparation: Anodize, Painting

###

Samples:
US$ 1.2/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

###

Item Name

Top Quality Oem Permant Mold Zl102 Zl101 Aluminum Casting Alloy Pulley

 General Products       

 Application/Service Area

 

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 

transportation equipment, Valve and Pump system, Agriculture machine 

metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , 

gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, 

hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, 

oil pump housing, starter housing, coolant pump housing, transmission 

shaft , transmission gear, sprocket, chains etc.

 

 Main blank Process for Aluminum Casting

Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, 

High Pressure Casting/Sand Casting, Extrusion Casting etc.

 Blanks Tolerance -Casting  Tolerance

 

CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting

 Applicable Material for casting

 

A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,  

Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2

Or according to customer requirements

 

 Casting Blank Size  /Dimensions

2 mm-1500mm / 0.08inch-60inch , or according to customer requirements

 Casting Blank Weight

Range from 0.01kg-50kg

 Applicable Machining Process

 

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 

Broaching/Reaming /Grinding/Honing and  etc.

 

 Machining Tolerance

From 0.005mm-0.01mm-0.1mm

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

T5~T6

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  

Finish Painting, Anodize (White or Black Color)

 MOQ

For aluminum casting : 1 pcs for test sample

For Machining: pcs

 Lead Time

45days from the receipt date of aluminum casting


/ Piece
|
1 Piece

(Min. Order)

###

Die Casting Machine Type: Low Pressure Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Machining: CNC Machining
Material: Aluminum
Surface Preparation: Anodize, Painting

###

Samples:
US$ 1.2/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

###

Item Name

Top Quality Oem Permant Mold Zl102 Zl101 Aluminum Casting Alloy Pulley

 General Products       

 Application/Service Area

 

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 

transportation equipment, Valve and Pump system, Agriculture machine 

metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , 

gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, 

hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, 

oil pump housing, starter housing, coolant pump housing, transmission 

shaft , transmission gear, sprocket, chains etc.

 

 Main blank Process for Aluminum Casting

Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, 

High Pressure Casting/Sand Casting, Extrusion Casting etc.

 Blanks Tolerance -Casting  Tolerance

 

CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting

 Applicable Material for casting

 

A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,  

Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2

Or according to customer requirements

 

 Casting Blank Size  /Dimensions

2 mm-1500mm / 0.08inch-60inch , or according to customer requirements

 Casting Blank Weight

Range from 0.01kg-50kg

 Applicable Machining Process

 

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 

Broaching/Reaming /Grinding/Honing and  etc.

 

 Machining Tolerance

From 0.005mm-0.01mm-0.1mm

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

T5~T6

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  

Finish Painting, Anodize (White or Black Color)

 MOQ

For aluminum casting : 1 pcs for test sample

For Machining: pcs

 Lead Time

45days from the receipt date of aluminum casting

Three basic types of pulleys, their applications and ideal mechanical advantages

There are three basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the three basic types, it is time to understand their applications and ideal mechanical advantages.
pulley

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and one side of the rope to lift the load. The load is attached to one end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is two to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are three common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.
pulley

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, one can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of two pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to one end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.
pulley

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

China Top Quality OEM Permant Mold Zl102 Zl101 Aluminum Casting Alloy Pulley     pulley system	China Top Quality OEM Permant Mold Zl102 Zl101 Aluminum Casting Alloy Pulley     pulley system
editor by CX 2023-03-31